Our Process

Manufacturing Process for Red Nova Lights Panels

At Red Nova Lights, we take pride in creating high-quality, effective light therapy panels that meet the highest standards of performance and safety. Our manufacturing process is a carefully controlled, multi-step procedure that ensures each panel delivers optimal results for our customers. Here's a breakdown of how we create our top-tier Red Nova Lights panels:

1. Research and Design

The process begins with extensive research and design to ensure our panels are equipped with the latest advancements in light therapy technology. We work with a team of engineers and health professionals to develop optimal wavelength combinations that provide the best therapeutic benefits. We focus on precision, power output, and the ergonomics of the design.

2. Component Selection

Only the highest quality components are chosen for our panels. This includes:

  • LED Chips: We use premium-grade LEDs that emit the exact wavelengths (630nm, 660nm, 810nm, 830nm, 850nm, 960nm, and 1060nm) known for their proven therapeutic benefits. These LEDs are sourced from trusted suppliers who meet our strict quality standards.

  • Thermal Management: Advanced heat dissipation technology is integrated to maintain consistent performance and prevent overheating, ensuring longevity and safety.

  • Frame and Housing Materials: The outer casing is constructed from durable, lightweight aluminum to provide a sleek, portable, and heat-resistant exterior.

3. Assembly

Our skilled technicians carefully assemble each panel in a sterile, controlled environment to ensure every piece is correctly installed and functions as intended. This includes:

  • Mounting LED arrays in the panel to ensure precise wavelength alignment and maximum light emission efficiency.
  • Installing the electrical components, such as wiring, power supplies, and digital control systems.
  • Integrating safety features, including flicker-free technology and overload protection, to enhance user experience.


4. Calibration and Testing

Before any panel leaves the factory, it undergoes a series of rigorous tests:

  • Wavelength Verification: We use spectrometers to ensure that each panel emits the correct wavelengths at optimal levels, guaranteeing effective light therapy for our customers.

  • Power Output Testing: Each panel is tested for high irradiance to ensure it provides the right intensity for maximum therapeutic benefits.

  • Safety Testing: All panels are subjected to electrical and thermal safety checks to ensure they comply with FDA and CE certification standards.

  • Quality Control: Each unit is visually inspected for defects, including LED alignment, frame integrity, and finish quality. Every product is subjected to functional tests to verify it performs as intended.

 

 

5. Packaging

Once the panels pass the testing phase, they are carefully packed for delivery. Each panel is wrapped with protective materials to prevent damage during shipping. We also include clear user manuals and safety instructions for an easy setup and safe usage.

6. Final Inspection and Certification

Before shipment, every panel undergoes a final inspection and is certified for compliance with FDA and CE regulations. This ensures that our products meet the highest international standards for safety, efficiency, and quality.

7. Delivery to Customers

Once the panels are certified and packed, they are shipped to our customers worldwide. We take great care in ensuring fast, reliable delivery, with tracking services available so customers can monitor the status of their order.

At Red Nova Lights, our manufacturing process is designed to deliver a premium, reliable product that you can trust for your wellness needs. From the moment you receive your panel to the last session, we are committed to providing you with safe, effective, and high-quality red light therapy.